From the back edge
of the foam, measure across the top, the front, and the bottom and back
again to the back edge and add 1" to get one dimension of the main piece
of fabric. Add 1" to the width of the foam for the other dimension. The
double width of the cover piece may be confusing, so pay close attention
to the orientation of patterned fabric.
Measure the side dimensions
of the foam and add 1" to both to get the side boxing measurement. Two
pieces are required. Use a compass to mark a perfect semicircle at one
end and cut the boxing pieces to shape. Put alignment notches at the noon,
3 o'clock, and 6 o'clock positions.
Make a zipper assembly
1" longer and wider than the foam's back dimensions.
Fold the main piece in
half and notch it at the fold on both sides. Unfold it and align one of
these notches with the center (3 o'clock) notch of one of the boxing pieces.
Sew from the notch to the back edge, running the machine by hand initially
while you sew the curve of the boxing to the straight edge of the cover
piece. Turn the assembly around and start again at the notch-overlapping
a few stitches-to sew the other edge of the boxing to the cover.
Transfer the noon and
6 o'clock notches across to the opposite edge of the cover with a square.
Install the second piece of boxing the same way as the first, taking care
to get the alignment right.
Trim the back edges of
the cover to match the length of the of the side boxing, then staple
the zipper assembly into the opening of the cover and seam it in place.
Remove the staples. Open the zipper and turn the finished cover rightside
out.
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